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137,480
2020-06-01 to 2022-12-31
Collaborative R&D
Connectivity between devices in a manufacturing chain is key to enabling Industry 4.0 and Smart Manufacturing by closing feedback loops and increasing flexibility and adaptability of automation cells. In a contemporary factory, the connections between sensors, robots, end-effectors, PLCs, CNC machines and other devices are made via cables operating Fieldbus protocols. Achieving the same with a wireless technology opens innumerable possibilities by connecting more devices, faster, and in a more flexible manner, effectively giving manufacturers greater control over their connectivity. 5G promises a number of useful properties for industrial communications in manufacturing. The first is often referred to as Ultra-Reliable Low Latency Communications (URLLC). Ultra-reliable means that the probability of a message not reaching its target is between one in a million and one in a billion (10-6 -- 10-9). Low latency refers to millisecond latencies, ensuring that the time between a message being sent and actually entering the network is five times lower than 4G and WiFi. 5G also allows massive connectivity, supporting one million connected devices per km2. Together these properties put 5G on a par with contemporary industrial communication protocols. To actually achieve these properties in a network requires advanced mechanisms and algorithms to make complex, real-time decisions about the orchestration and management of the network resources and nodes. The focus of the UK cluster of the European ANIARA project is to develop 5G edge and distributed solutions for intelligent control, monitoring and performance enhancement of industrial manufacturing assets, process flows and in-factory product optimisation. This entails creating a dedicated network slice, or a private network, for a manufacturing facility where network and radio resources can be optimised to provide the required reliability, low latencies and predictable connectivity for industrial operation. ukANIARA will develop edge and semi-distributed AI techniques, most notably data-driven deep neural networks, combined with traditional model-based approaches to handle real-time resource management and orchestration. The network itself will be supported by a flexible, cloud-native, micro-service architecture with defined application programming interfaces (APIs) to facilitate orchestration and ensure scalability and modularity for the addition of new industrial applications. An edge-cloud architecture will support dynamic management of underlying resources to provide the single-digit millisecond latencies and ultra-high reliability required of 5G for factory scenarios. The project will demonstrate the possibilities of 5G in manufacturing on controlled-industrial site networks and results will be disseminated in high-calibre industrial and academic events.
76,202
2020-04-01 to 2022-03-31
Collaborative R&D
Distributed Manufacturing for Off-site Construction (DMOC) proposes a system to extract manufacturing information from an enhanced Building Information Model (BIM) and automatically dispatch production tasks to multiple facilities based on, among other factors, process capabilities, capacity and geographic location. DMOC enhances existing Design for Manufacturing and Assembly (DfMA) approaches, including those for Platforms, by embedding manufacturing process data in digitally designed components and assemblies. This data can be converted directly to machine toolpaths, effectively automatically programming robots. This removal of manual programming is critical to enabling automation for small batch production typical of the construction supply chain. The DMOC solution will include a hybrid-cloud orchestrator which will communicate with connected production cells to efficiently distribute all authorised workloads which have been submitted to it. The orchestrator will also handle reassigning tasks should any faults occur at a production facility adding supply-chain robustness, guaranteeing business continuity, increasing manufacturing efficiency and improving planning for just-in-time (JIT) delivery. DMOC production cells will each include an embedded edge-compute device which will handle communication between the orchestrator and robotic hardware controllers, simulate tasks to ensure safe execution and prepare machine code for that specific cell's mechanical configuration. Successful execution of the project will lower the barrier to entry of automation by simplifying programming, increasing utilisation of machinery and reduce the requirement for capital investment by leveraging existing facilities. It will also grow automated MMC capacity, improve building performance through tighter tolerances and increase productivity in construction processes by up to 40% supporting the goals of the _Construction Sector Deal_. The project consortium will bring together experts in a number of fields to deliver a solution that would not be feasible without their combined skillsets. aLL Design has expertise in DfMA and have developed modular housing designs using a Platforms approach. Hoare Lea has significant experience with modular construction, BIM and off-site manufacturing. Together they provide the construction experience required to successfully deliver the project. Robotic software SME, HAL Robotics will provide the integration of manufacturing processes with BIM, machine simulation and procedure validation, and communication with industrial machines. Konica Minolta will build upon previous work on their Distributed Cloud Intelligence (DCI) platform to integrate hardware and production process requirements into its orchestration capabilities creating the automated link between BIM and manufacturing cells.