actoryTw.in will combine 6 state-of-the-art IDTs to generate digital twins enabling manufacturing SME to optimise productivity, energy consumption and customer delivery performance.
A brief summary of the complementary technologies are as follows:
1. Digital Twin creation in XR:
* Capturing a factory shop-floor and rendering it in 3D using 360° VR cameras and photogrammetry equipment viz. Laser scanners.
* Integrated with full 6-degrees-of-freedom interactivity, working across platforms viz. VR, mobile, desktop and online.
* Building use-cases for training, data visualization, process and operational visualization and control of factories remotely.
2\. XR-based collaboration platform in a Metaverse
* Leveraging the digital twin, allowing multiple users to enter the Metaverse and collaborating in real-time over the internet with full 6-degrees-of-freedom interactivity.
* Aiding the multi-user collaboration with full sync of text, voice, sound and interactions over the internet.
* Allowing spectator views for viewers to access the Metaverse and engage via the platform of their choice viz. VR, mobile, desktop and online.
* Integrating granular analytics within the platform defining user behaviour in the Met-averse.
* Plug and play MES scheduler & SFDC solution
3\. Next Generation Manufacturing Execution System
* APIs to integrate with disparate ERP systems
* Integrated Shop Floor Data Capture
* Digital backbone to integrate the IIOT sensors, computer vision and AI scheduler.\`
4\. IIOT sensors
* Providing scalable, rapid-to-deploy and super low-cost sensors
5\. Computer vision AI
* Digitalising human activities and operations providing critical SFDC and scheduling inputs
* Automating the digital inspection of components to generate granular quality history and traceability
6\. Production optimisation AI
* AI Scheduling will be focused on customer OTIF (on-time in full) delivery but also balanced against optimising productivity (Overall Equipment Effectiveness (OEE)) and minimising energy consumption
* SMEs can optimise scheduling scenarios based on diagnostic analyics and continuous predictive AI feedback loop
* Capturing diagnostic data and insight from experienced production planners combined with machine learning algorithms to continually refine planning data and forecast schedules.
Together, these innovative technologies will form a game-changing virtual representation of a company's factory -- at significantly lower cost and within a few days rather than several months. This project will combine real-time data captured from IIOT sensors, shop floor data capture and computer-vision system, underpinned by dynamic AI-enabled scheduler, all fully integrated and embedded within a digital-twin demonstrator of a LCR-based manufacturing SME.
The visibility created by the platform will also help to drive improved collaboration across supply-chains, enabling OEMs to see more clearly the challenges at suppliers' sites, and vice-versa.